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The Story of Rufus

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Rufus


Making the Proverbial Silk Purse

Rufus is a '65, half-ton, long-bed, step side Chevy, and it was Daddy's farm truck for twenty five years. Daddy's name was Rufus B. Thomas, so I felt is was only fitting that his old truck continue to carry his name. Daddy died in 1990 and the truck sat under a shelter at the farm (Reidsville, Tattnall County, Georgia) for the next four years. I bought it from his estate in March, 1994 and the first thumbnail picture to the left under the heading of "The Old Rufus" was taken minutes after we rolled it off the trailer in Pensacola (where I was living at the time).

My original plan was to invest a couple thousand in a good tune-up, a paint job, brake job, some new tires, belts, hoses, etc., and in a couple of months, I'd have a mechanically sound, reasonably presentable commute vehicle. Boy was I naive. You see, Daddy was a product of the Depression and his idea of frugal would have made Scrooge look philanthropic.

Growing up in Daddy's house and having been witness to his philosophy of financial priorities, I suspected that maintenance was probably lacking. I think Custer made a similar underestimation just before Little Big Horn. I began to appreciate the magnitude of neglect when a mechanic doing some undercarriage work told me that Rufus still had original rear shocks—over thirty years old. None of the tires matched, they were all used and/or recaps by the time they saw service on Rufus. One of the tail lights might have been original, I think the other one was off of a tractor.

When the heater core sprung a leak, Daddy simply blocked it off and wore a coat. When the rear view mirror would no longer hold its position, Daddy welded it in place. At some point, Daddy apparently ran into a fence post or other equally immovable object and caused some minor body damage. Never one to needlessly spend money on things like comprehensive insurance or establishments like paint & body shops, Daddy bought himself a bucket of bondo, did his own body work, then repainted the entire truck—with a paint brush. The more I learned, the more I realized how badly disillusioned I had been. I revised my estimated project completion time to one full year, and still came up short.

In fact, I spent the first year reworking just the mechanical side of things. Anything that could wear out, rust out, or break was worn out, rusted out or broken. That tune-up turned into an engine rebuild (but it still has the original 283). Brakes, tires & wheels, carburetor & intake, exhaust system, lights, electrical, drive train, etc. all followed in turn.

I also started adding a few creature comforts like power steering during the mechanical rebuild. In its original configuration, Rufus had a three-speed transmission with a column shifter and a rear end gear ratio so low that it would just about pull a plow. With hopes of improved fuel economy, I changed to a higher speed rear end (3.73 to 3.07), put in a four-speed transmission and installed a four-in-the-floor Hurst shifter. It didn't work, the gas mileage is still lousy.

By March, 1995, Rufus was ready for the paint and body shop. I chose California Custom of Pensacola Florida (R.J. Henson proprietor) to do the work. R.J.'s professional expertise is exceeded only by his contagious enthusiasm for the job at hand. Consequently, he sold me on just about every "totally cool" modification his adrenaline charged mind could devise. Not surprisingly, the vehicle that emerged TWO years later bore little resemblance to my original plan.

Some of the bigger items that R.J. is responsible for include: Change of color (I originally wanted green); new tinted glass all the way around; removed the door handles and installed keyless remote entry; installed power windows and seat belts; designed, built and installed power front disk brakes; installed an after market AC unit, AC control and vents in dash; lowered the entire vehicle about two inches; designed, fabricated & installed the remote operation electronic tailgate (with internal lighting) and installed the power antenna.

He also conned his father into rebuilding the carburetor, and his neighbor into building the overhead console. Along the way, he stripped off Daddy's paint job, fixed Daddy's body work and all the other dings & dents, cut out body rust, welded in new metal, fabricated parts when necessary and spent many hours making this "Garnet with Pearl" paint shine like it’s a foot deep. You can begin to see why it took two years.

Most electrical credit goes to B&M Starter and Alternator. They installed the electronic ignition and did the wiring to accommodate the growing list of creature comforts. Final honors go to Mark and Johnny at Cannon Upholstery for making the proverbial silk purse. They started with a gutted interior and in less than three weeks, delivered a finished product to include the new stereo system.

I started school full time at the University of West Florida (UWF) just about the time Rufus was finally in driving condition which left me with minimal time and opportunity to travel and enter car shows. I did enter him in the Show and Shine Chevy Competition when it was in Pensacola and, I'm proud to report, he took first place in his class.

His other show credits include the 1998 and 1999 Pensacola Mardi Gras Parade, and the 300th Anniversary of the founding of Pensacola Parade.

Rufus is now in phase II back at California Customs. I've given up on ever getting performance or fuel economy out of the original engine and purchased a Corvette 427 to replace it. I've also purchased a dual four barrel, high-rise intake just to make sure that if the gas mileage is as lousy as I anticipate, I'll at least have white knuckle horsepower to show for it. R.J., Tina (co owner of California Customs now), Ralph (Tina's other half) and I are still working out the other details, but the finished product should be a real show piece. I'll keep you posted.

 

The Old Rufus
Old Side Front View
Rufus just a few minutes after first arriving in Pensacola

Old Rear View
Rear view after the first round of repairs. Note the matching tail lights.

Old Front View
Front View, painted bumper and grill.

Side View Old
Side View after first round of repairs. Note the Mag wheels and spare tire mounted on the side. The factory arrangement for long bed models put the spare tire under the bed behind the rear axel. Apparently at some point Daddy had to crawl under the truck to retreive the spare and decided to move it to a move accessible location.

Old Side Front
Front side view after the first round of repairs. Note the discoloration of the hood and top of fender. That's over spray from painting the engine compartment while the engine was out for rebuilding. Unfortunately, I changed my mind on the final color and had to repaint.

The New Rufus

New Tailgate
The tailgate is wired to release and slowly drop to horizontal when the proper combination on the keyless remote is pressed. The louvers are back lighted with red LEDs so that the Chevy bow tie glows in the dark.

New Rear ViewNew Rear
Notice the embossed "Chevrolet" on the bed front. We had to cut it out of the center of the factory tailgate to make room for the electronics to remotely operate the tailgate drop. Not wanting to throw it away, RJ incorporated it into the bed front. The bed wood is oak stained with cherry and six coats of marine spar varnish. The bed strips are polished stainless steel.

Front Side View New
The color is Garnet with Pearl and we replaced the painted grill and bumpers with the chromed versions

New Side view
Look Ma, no door handles. We did considerable customizing to the original doors. The handles were replaced with a keyless remote system that both unlocks the door and pops it open a couple of inches. The two part window (crank operated window and triangular vent window) was replaced with an electronically controlled single piece of glass.

Side Front
Right beside where the door handle used to be is where the gas cap used to be. Rufus had what RJ called a "Cherry Bomb" gas tank (i.e. the tank was inside the cab). We moved the gas tank to the spare tire well and put the filler port under the tag.

Side Rear View
We replaced the solid rear glass with a sliding window for better ventlation.

   
 
 
     
   
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